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T800 Series Waterproof Toggle Switch

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IP68 front-panel sealing toggle switch with integrated housing and potted terminal-area protection.

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Introduction

Product Information

Series:T800 Series Actuator:Standard Round
Description:Waterproof Toggle Switch / Sealed Toggle Switch Contacts:Silver(Gold-Plated Contacts Customizable)
Waterproof Rating:IP68 front-panel sealing Mounting Hole:12mm
IP68 Test Condition:1 meter water depth for 1 hour Mounting Nut Material:Brass
Terminal Protection:Potted terminal-area protection Mounting Type:Panel Mount
Rating Amps/Voltage:15A,250VAC / 20A,125VAC Operating Temp Range:−25°C to +85°C
Customizable Amps:25A,30A Customizable Temp:−40°C to +85°C
DC Voltage:12VDC, 24VDC, 36VDC, 48VDC Mechanical life:≥50,000 cycles
Positions:2 Positions,3 Positions Electrical life:≥20,000 cycles
Actuator Action:Maintained / Momentary Dielectric Strength:500VAC RMS min
Terminals:Screw,6.3mmQuick Plug ,Solder Lug,Pre-Wire Contact Resistance:50mΩ max
Circuitry:SPST/SPDT/DPDT/DPST Insulation Resistance:100MΩ min
Housing:Nylon Certification:CE,IP68,ISO9001,RoHS

Product Business Terms

Minimum Order Quantity: 100 PCS
Quality Control: 100% testing before shipment.
Payment Terms: T/T,PayPal
Sample Lead Time: 3-5 days
Shipping: DHL/UPS/FedEx/Air/Sea

Description

T800 Series IP68 Waterproof Toggle Switch is designed for industrial, outdoor, transportation, marine, agricultural, and equipment control applications where a standard non-sealed toggle switch may not provide enough protection against water, dust, humidity, and external contaminants. For OEM equipment manufacturers and control panel builders, switch reliability is not only determined by electrical rating, but also by the housing structure, panel sealing design, terminal protection, material selection, and long-term performance under demanding operating conditions.

The T800 Series is built with an integrated nylon housing and threaded bushing structure. Unlike conventional assembled or riveted housing designs, the nylon housing and threaded bushing are formed as one integrated structure, helping improve overall consistency, installation stability, and environmental sealing reliability. This design is especially suitable for control panels used in outdoor equipment, marine panels, off-road machinery, transportation systems, and industrial environments where water, dust, vibration, moisture, and contaminants may affect switch performance.

This series provides IP68 front-panel sealing, tested under conditions of 1 meter water depth for 1 hour. When the switch is properly installed on the panel, the front sealing structure helps protect the actuator and panel-mounting area against water and particulate ingress from the front side of the panel.

In addition to the IP68 front-panel sealing structure, the T800 Series uses potted terminal-area protection at the bottom section. The terminal base is protected with potting material to help reduce moisture, dust, and contaminant ingress around the rear terminal area. This added protection is useful for control panels installed in humid, dusty, splash-prone, or outdoor environments.

The T800 Series follows the same electrical platform as the T500 Series, with a standard rating of 15A 250VAC / 20A 125VAC. It is suitable for power control, mode selection, auxiliary circuit control, lighting control, pump control, signal control, and other manual switching functions in equipment control systems. For low-voltage control applications, the series may also be used in 12V, 24V, 36V, and 48V DC systems, depending on the actual load type, circuit design, and application requirements.

To support different control logic requirements, the T800 Series is available in SPST, SPDT, DPST, and DPDT configurations. Common functions include ON-OFF, ON-ON, and ON-OFF-ON, as well as maintained and momentary operation options. This gives OEM manufacturers and panel builders flexibility when selecting switches for different electrical functions without changing the overall panel installation style.

The switch is designed for standard panel mounting with a 12 mm panel cut-out and M12 × 1 threaded bushing. The integrated nylon threaded bushing provides a stable mounting structure, while the brass mounting nut supports secure panel installation. The brass chrome-plated lever provides a durable operating surface and improved corrosion resistance for long-term use in industrial and outdoor control environments.

For wiring and assembly flexibility, the T800 Series can be supplied with solder terminals, screw terminals, and 6.3 mm quick-connect terminals. This allows the same series to meet different OEM assembly methods, maintenance preferences, and panel wiring requirements. Quick-connect terminals are suitable for faster production wiring, screw terminals are useful for serviceable field wiring, and solder terminals are often selected for more compact or fixed wiring designs.

The T800 Series uses silver contacts to support reliable electrical conductivity and stable switching performance. With a mechanical life of ≥50,000 cycles and an electrical life of ≥20,000 cycles, the series is designed for long-term use in professional control systems. The standard operating temperature range of -25°C to +85°C makes it suitable for many indoor, outdoor, vehicle-mounted, marine, and industrial applications.

For B2B buyers, the value of the T800 Series is not only its IP68 rating. Its real advantage is the combination of integrated nylon housing, IP68 front-panel sealing, potted terminal-area protection, brass chrome-plated lever, brass mounting nut, silver contacts, multiple terminal options, and flexible circuit configurations. This makes the T800 Series a practical waterproof toggle switch solution for OEM manufacturers, system integrators, marine panel suppliers, and transportation equipment builders, construction machinery manufacturers, agricultural equipment suppliers, and industrial control panel producers.

Applications

The T800 Series IP68 Waterproof Toggle Switch is suitable for control panels and equipment used in outdoor, wet, dusty, humid, or vibration-prone environments. With IP68 front-panel sealing, an integrated nylon housing structure, and potted terminal-area protection, this series is designed for applications where ordinary non-sealed toggle switches may be affected by water, dust, moisture, contaminants, or harsh working conditions. Typical applications include outdoor equipment control panels, marine switch panels, construction machinery, agricultural machinery, transportation equipment, special vehicles, industrial control cabinets, and ground-based equipment. For marine, transportation, construction, and industrial environments, the T800 Series provides a practical switching solution where the panel may be exposed to rain, splashing water, dust, vibration, temperature changes, or dirty operating conditions.

Build Your Part Number

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Product Size (mm)

Single Pole Double Pole
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FAQ

Q: What is the difference between the T800 and the T600S IP68 toggle switch?
A: The main difference is the housing structure.
The T600S uses an assembled metal housing and base structure, while the T800 Series uses an integrated one-piece housing design. This makes T800 more suitable for applications where customers want stronger structural stability, improved sealing reliability, and a more robust waterproof toggle switch solution.

Q: FAQ 3: What does potted terminal-area protection mean?
A:Potted terminal-area protection means the bottom terminal section is protected with potting material to help reduce moisture, dust, and contaminant ingress.

Q: What IP68 test condition is used for T800?
A:The T800 Series IP68 front-panel sealing is tested at 1 meter water depth for 1 hour.

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